INFRASTRUCTURE AND FACILITIES

INFRASTRUCTURE
AND
FACILITIES

PRODUCT DEVELOPMENT CAPABILITIES

Employees

Dedicated team for New Product Development

Capabilities

CAD / CAM (Design & Machining)

Quality & Testing

Process development

Prototyping

Program Management

Program Management Team works with customer to achieve program timing & targets

Manufacturing

The manufacturing facility at Avlight Automotives (P) Ltd (Manesar & Chennai) is equipped With the state of the art facilities comprising of:

  • Electric Injection Molding Machines with capacity to handle molds from 60 Ton to 700 Ton along with Auxiliary Equipment required for Precision Molding like Hot Runner Temperature Controllers, Dehumidifiers, Driers and Auto Loaders, Mold Temperature Controllers.

  • Metallizing ,Lacquering and Coating.

  • Assembly Section.

  • Ultrasonic Welding.

The manufacturing facility at Avlight Auto Components (P) Ltd., is equipped to assemble and supply complete wheel Assemblies for two wheeler up to 120,000 Nos per month.

AVLight Group has an employee strength of 650, pan India. The work force comprises of skilled and semi-skilled workers, technicians and experienced team of engineers and managers. The Team has expertise in design, development and production of international quality products. Our core strength is the in-house Product Development Cell and Tool Room with CAD CAM utilities. The Team works closely with the customers to match their standards of Development, Quality, Cost and Productivity, within prescribed time limits.

Major Facilities

As on date, the group has 3 manufacturing facilities located at key auto hubs in India:
1. IMT MANESAR, Haryana: Plant commissioned in 2004
2. NOIDA, Uttar Pradesh: Plant commissioned in 2014
3. VALLAM VADAGAL, Chennai: Plant commissioned in 2015

Avlight Manesar & Chennai manufacturing units are equipped with state of the art:
1. All Electric Injection Molding Machines from 60 Ton to 700 Ton from Toyo Japan.
2. Tool Room for Plastic Injection Molds.
3. Assembly Section.
4. Ultrasonic Welding.

Avlight Noida facility is dedicated for 2 Wheeler sub-assemblies namely:
1. Wheel Assembly Front & Rear
2. Footrest Assembly

Manesar Plant

Manesar Plant Machinery

Injection molding machine capacities range from 80 to 700 tonnes, our assembly line includes ultrasonic welding machines also

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assembly-1
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assembly-2

Manesar : Tool Room Machinery & Quality Equipments

Facility

  • CNC Milling m/c
  • CAD Work Station Ideas
  • CAD Work Station Uni-Graphic
  • CAD Work Station Auto CAD
  • Spark Erosion m/c
  • Milling m/c
  • Radial Drilling m/c
  • Lathe m/c
  • Shaper m/c
  • Surface grinder
  • Drilling m/c

Test Equipments

  • CMM
  • Photometry Test Lab
  • Dust Chamber
  • Water Spray Chamber
  • De-Freezer
  • Oven
  • Humidity Chamber
  • Plating Thickness Equipment
  • Fan Balancing Machine
  • Measuring Instruments
  • Profile Projector

Chennai Plant

State of the art All Electric Injection Molding Machines from TOYO Japan. Toyo machines provide many benefits to the end customers like:-

  • Close Loop Machines
  • Low Energy Consumption
  • No usage of Oil / Water
  • Automation with robots
  • Strong Control over the Process Parameters.
  • Environment Friendly
  • No wastage into the environment, hence No Pollution.
  • Less dependability on manpower
city
Contact Us

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